How dsg works understanding dualclutch transmission. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. The volkswagen dualclutch gearbox dsg direct shift gearboxtm blurs the boundaries between automatic and manual gearboxes. Volkswagen developing twinturbo 2liter diesel, 10speed directshift gearbox antony ingram may, 2014 comment now. It may seem like manual transmissions are going extinct, and have been for decades, but this rule doesnt apply so much to volkswagen. Almost 17 months later, in january 2010, series production for the dsg dq200 direct shift gearbox started at volkswagen automatic transmission dalian co. Partcutaway view of the volkswagen group sixspeed dualclutch transmission, the directshift. With this volkswagen jetta workshop manual, you can perform every job that could be done by.
In addition, the overall transfer ratio for each gear is also determined, thus obtaining. Common faults in the 7speed dsg automatic transmission. The problems are mainly due to a fault in the direct shift gearbox dsg system. Volkswagen dsg the intelligent automatic gearbox from volkswagen. Volkswagen jetta problems 2005 volkswagen jetta power train. Born from motorsport, the direct shift gearbox dsg is in widespread use in everything from volkswagen to skoda, and even hyundai. The selector lever must move easily on the shift rod. This formed the framework for volkswagen to combine both transmission concepts into one. First introduced to europe in 2003, the directshift gearbox dsg has become a volkswagen group calling card as the company sells its 3. Dsg, is an electronically controlled dualclutch multipleshaft manual gearbox. This database includes information received by nhtsa from consumers either directly or as recorded by the vehicle safety hotline. With its dualclutch dsg gearbox, volkswagen has managed to combine the. Jan 18, 2016 if youve got your heart set on an automatic gearbox, the dsg unit is one of the better versions available.
In place of a dry clutch, two wet clutches are used. This unique selfshifting transmission makes it compatible with a hand control conversion. I interviewed the late steve yokich, then uaw president, almost ten years ago. Manual transmission lets you take charge and use all the power of the engine for a positive response when you need it. Youll find your best value of price, quality parts and service here at. Fuel consumption figures according to australia design rule adr 8102 derived from laboratory. Engineering and design merge seamlessly in the volkswagen passat.
Volkswagen direct shift gearbox dsg transmission youtube. Learn about this problem, why it occurs, and how to fix it. You get wholesale prices here and we ship worldwide where others wont. With its dynamic, elegant silhouette, this car has all the makings of a design classic. The volkswagen group intends to merge all passenger car. Automatic gearbox shifting too quickly volkswagen golf l5. High mileage automatic transmissions may have shifting. Get the best deals on manual transmission parts for volkswagen golf when you shop the.
This is a demonstration model of volkswagen dsg direct shift gearbox. This provides the driver the easeofdrive of a car equipped with an. We still believe in some of the pure aspects of driving, and that is why were happy there are so many volkswagen models with manual transmission. The direct shift gearbox dsg provides the sportiness of a manual gear shift. The allnew 7seater skoda kodiaq 4x4 has arrived and it intends to impress. Volkswagen jetta 2006 misc documents 5 spd gearbox manual pdf. Posts about direct shift gearbox written by stringshifter6. This webpage contains volkswagen jetta 2011 misc documents 5 spd manual gearbox 0a4 pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics.
The issues range from a simple electrical fix, to a potential fuel leak and a final. A dualclutch transmission dct is essentially a type of automated manual transmission in. As your vehicle travels down the road, the computer analyzes data being sent by vehicle speed sensors and engine speed sensors. Problem with vw dsg gearbox answered by a verified vw mechanic. Interior the passats extensively redesigned interior features a host of equipment and premium details to present new levels of comfort, convenience and functionality. Almost 17 months later, in january 2010, series production for the dsg dq200 directshift gearbox started at volkswagen automatic transmission dalian. Vw beetle 7 speed dsg direct shift gearbox volkswagen malaysia.
This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. Vw recalls dsg gearbox woes continue practical motoring. Through its cuttingedge technology and advanced electronics the dsg senses how you are driving and so predicts your next gear change. Volkswagen golf high mileage automatic transmissions may have shifting problems 95 reports. Volkswagen malaysia follows suit with dsgrelated recall exercise to involve 3,962 vehicles. Direkt, commonly abbreviated to dsg, is an electronically. The volkswagen choice program consists of an option to return the vehicle to volkswagen financial services vfs at the end of the term and require vfs to purchase the vehicle at an. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Ssp308 direct shift gearbox 02e seu portal volkswagen. With this volkswagen jetta workshop manual, you can perform every job that could be done by volkswagen garages and mechanics from. The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. I presume dual clutch and multipleshaft manual gearbox were proprietary, too, but theyre correctly downcased in the article well, inconsistently for the first, i see, and our article on the topic is downcased, too, despite the fact that it was licenced tofrom porsche language is unclear. Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to.
The direct shift gearbox is different to conventional automatic transmission as it contains two clutches controlled by a computer system. Volkswagen jetta 2006 misc documents 6 spd gearbox manual pdf. Direct shift gearbox dsg check out s vw parts catalogs with products from tmi products, scat, techtonics, neuspeed, bosal exhaust, corbeau and more. Though it is known by some as vws flappypaddle gearbox, the tiptronic is actually a very advanced and reliable transmission. Combining classic styling and modern technologies, theres no mistaking the. Manual versions of our cars come with either 5 or 6speed transmissions. In the new volkswagen cc, design and performance merge to produce a perfect symbiosis. The mechatronics control module j743 controls clutch operation and gear selection. When i suggested that detriot might be putting too many eggs in one basket with its utter devotion to suvs at the expense of passenger car development and asked if the union might take a position in favor of more economical cars, he started screaming at me. Volkswagen has set itself a target of improving the efficiency of its future. This book provides introductory information regarding the introduction of new features, designs, and functions. This formed the framework for volkswagen to combine both transmission concepts into one completely. Volkswagen has also had problems with its highend paddle gearbox, the tiptronic transmission system. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission.
Direct shift automatic transmission 02e front wheel drive repair group 34. The volkswagen passat has been setting the standard for performance and style in family cars for. Volkswagen automatic transmission dalian hoerbiger. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing. The driver has the option to either select when to shift or allow shifting to be fully automated by the vehicles onboard computers a feature that is now quite common in modern vehicles with automatic transmissions. Available on almost all volkswagen group vehicles including the audi a1, seat leon and volkswagen polo. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. Dsg is a manual gearbox in which the gearshifts are controlled electronically. Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. Manual transmission parts for volkswagen golf for sale ebay. Volkswagen automatic transmission dalian, china compression. The volkswagen group intends to merge all passenger car entities in india. Volkswagen 02e direct shift gearbox bentley publishers.
The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. A3 mk2 audi workshop manuals power transmission direct shift gearbox 02e, fourwheel drive gearbox mechanics,operation, construction,diff. Shift motion selection motion the position of the gears is in accordance with the vw standard, except that an extra. Vag ssp 851403 the 02e direct shift gearbox pdf online. Replace direct shift gearbox dsg mechatronic j743 6 spd. Feb 19, 2007 this is a demonstration model of volkswagen dsg direct shift gearbox. Caddy models made between 2008 and 2012 and equipped with automatic transmission because of problems with the 7. Volkswagen passat sales brochure 2016 2016 3 find a repair guide. Bluemotion technologies in every passat, such as brake energy recuperation and engine stop start system help you travel further on one tank of fuel. As you can see and as you already know there is a twin clutch assembly, 2 input shafts and 2 output shafts, as opposed to 1 of each.
The second reason that makes a transporter such a popular vehicle for drivers with disabilities is the fact that it is available with volkswagens outstanding and smooth direct shift gearbox dsg. This webpage contains volkswagen jetta 2006 misc documents 5 spd gearbox manual pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. Six weeks ago and when i had been travelling in heavy nose to tail traffic and the stop start of traffic lights the dsg gearbox on starting and shifting into 2 would start to judder and grind. Direct shift gearbox how is direct shift gearbox abbreviated. Selector lever, direct shift gearbox design, mechatronics module, electrohydraulic control unit, transmission lubrication system, system overview, sensors, actuators, functional diagram, candatabuslinks, diagnostic. With this volkswagen jetta workshop manual, you can perform every job that could be done by volkswagen.
Bear in mind though that, like all automatic gearboxes, repairs can be very expensive if the transmission goes wrong. Shift motion selection motion the position of the gears is in accordance with the vw standard, except that an extra gear has been added to fill a previously unallocated space. A model of the volkswagen direct shift gearbox transmission built by alan wenbourne. The volkswagen passat sets new benchmarks for design in both sedan and wagon variants. Report dsg manual transmission transmission mechanics. Based on this information, the engine control unit ecu, or the transmission control unit tcm, executes the appropriate upshifts and downshifts by sending a signal to one of several shift solenoids. Nov 14, 20 reports are in today that volkswagen group is doing recalling 2. Dualclutch automatic transmission directshift gearbox dsg found in various volkswagenaudi models also becoming popular with other importdomestic manufacturers the dualclutch automatic transmission or directshift gearbox dsg is in fact automatic in the sense it shifts automatically however in design and function it is nothing like a conventional automatic. The evolution of the four parameters merged in the same window on a higher scale.
This webpage contains volkswagen jetta 2006 misc documents 6 spd gearbox manual pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Reports are in today that volkswagen group is doing recalling 2. Three millionth dq200 automatic directshift gearbox rolls off the.
While the manual transmission is cheaper to manufacture and uses fuel more. Dualclutch automatic transmission directshift gearbox dsg found in various volkswagenaudi models also becoming popular with other importdomestic manufacturers the dualclutch automatic transmission or directshift gearbox dsg is in fact automatic in the sense it shifts automatically however in design and function it is nothing like a. Technology features such as adaptive chassis control dcc, a dual clutch gearbox dsg and 4motion allwheel drive give you the option of sports car dynamics or luxury car. The twinclutch transmission, also known as the direct shift gearbox dsg or dualclutch transmission, is an automated transmission that can change gears faster than any other geared transmission. In simple terms, a dsg automates two separate manual gearboxes and clutches contained within one housing and working as one unit. Volkswagen jetta 2011 misc documents 5 spd manual gearbox 0a4 pdf. Click download to get the full free document, or view any other passat pdf totally free. Volkswagens direct shift gearbox dsg is not like any conventional transmission. I have attached a schematic i came across some on the internet to make it easier for our discussion. The first dsg transaxle that went into production for the volkswagen group mainstream.
Dsg 02e transmission 40,000 miles maintenance service part i introduction this document is a reconstruction of the entire service procedure that a fellow member, wjdell, performed on my vehicles transmission on feb. Main image caption dsg gearbox dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges. Aaron gold is a connoisseur of all things automotive, with more than 20 years experience as a journalist specializing in the automotive industry. Golf mk1 volkswagen workshop manuals power transmission 5 speed manual gearbox 020 gearbox mechanics,operation, construction,diff. Volkswagen jetta 2006 misc documents 5 spd gearbox manual. Volkswagen developing twinturbo 2liter diesel, 10speed. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change.
May, 2014 volkswagen developing twinturbo 2liter diesel, 10speed direct shift gearbox antony ingram may, 2014 comment now. Since ive hit around the 80,000 mile mark 82,000 to be exact, its time to do another dsg fluid change. Get the best deals on manual transmission parts for volkswagen golf when you shop the largest online selection at. Volkswagen 02e direct shift gearbox design and function. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. In 2011, annual production output has already reached 350,000 transmissions, and the second expansion phase for a capacity of approximately 600,000 transmissions is scheduled for 2012. The volkswagen models that have been affected by these transmission problems and have been recalled by the manufacturer are the jetta, jetta sportswagen, gti and eos. Jun 10, 2014 the volkswagen models that have been affected by these transmission problems and have been recalled by the manufacturer are the jetta, jetta sportswagen, gti and eos. Our manual gearboxes are highly efficient and designed to add to your driving pleasure. Dsg direct shift gearbox owners data base tdiclub forums. Apr 11, 2012 a model of the volkswagen direct shift gearbox transmission built by alan wenbourne. First introduced by porsche, the tiptronic is not an electronically activated manual transmission, as one might find in some higherend applications. Volkswagen roadside assist is provided by awp australia pty ltd abn 52 097 227 177 trading as allianz global assistance.
A couple of times it seemed to miss 2 altogether and go direct fro 1 to 3. Volkswagen passat sales brochure 2016 2016 5 find a repair guide. Combining the convenience of an automatic with the precision of a manual, direct shift gearbox dsg is unlike any conventional transmission. The dualclutch gearbox is a very sophisticated piece of engineering that requires maintenance.
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